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Process Monitoring Solutions

Bulk Solids Flow and Moisture Measurement for Material Conveyance and Processing

Precise measurement of bulk solids flow and moisture is essential in material conveyance and processing to ensure consistent supply, prevent blockages, optimize throughput, and maintain product quality. These measurements are critical for improving efficiency, reducing waste, and meeting industry standards across sectors like manufacturing, food, and energy.

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Advanced measurement systems provide real-time data, enabling better process control, reduced energy usage, and improved product integrity. These solutions support industries in achieving operational excellence and compliance with stringent regulations.

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DensFlow

Efficient material handling starts with precise flow measurement. DensFlow ensures accurate, continuous monitoring of bulk solids flow, making them ideal for applications in pneumatic dense-phase conveying and free-falling processes. Designed for reliability and ease of integration, these systems are indispensable for maintaining product quality, optimizing processes, and ensuring regulatory compliance.

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DensFlow provides precise, continuous mass flow measurement in dense-phase conveying systems by monitoring density and speed. With a wear-resistant ceramic inner pipe, it ensures durability and reliability for high-throughput material transport in demanding industrial environments.

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DensFlow HP delivers accurate flow measurement of powders and granules in high-pressure dense-phase conveying. Designed for extreme conditions, it combines density and speed monitoring to ensure reliable performance in rigorous industrial applications.

MaxxFlow HTC

MaxxFlow HTC is a high-performance flowmeter designed for precise measurement of high-volume dry bulk solids, handling flow rates up to 300 tons per hour. Its innovative design features a wear-resistant ceramic inner pipe, ensuring maintenance-free operation and durability in demanding environments.

 

Suitable for various industries, it excels in processes requiring dust-tight, erosion-resistant solutions.

  • Arbitrary mounting positions, including inclined and free fall.

  • Requires minimal headroom for installation.

  • Simple and efficient calibration process.

 

With its compact design and robust construction, MaxxFlow HTC is the ideal choice for seamless integration into diverse material handling systems.

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SolidFlow 2.0

SolidFlow 2.0 is a cutting-edge microwave sensor for continuous solids mass flow measurement up to 20 tons per hour in pneumatic conveying and free-fall applications.

 

It provides accurate, real-time monitoring of dust, powders, and granules, ensuring efficient material handling across diverse industries.

  • Easy installation via weld-on socket.

  • Compatible with almost all types of dust, powders, and granules.

  • Field-proven technology with active roping compensation for reliable measurement.

  • Suitable for nearly all pipe diameters.


With its robust design and advanced features, SolidFlow 2.0 offers seamless integration and long-term reliability for material flow monitoring.

PicoFlow

PicoFlow is a highly sensitive electrodynamic flow sensor designed for precise measurement of low solid/air ratios in pneumatic conveying and free-fall applications.

 

It excels in monitoring dust, powder, and granules in challenging environments, ensuring accurate process control.

  • Suitable for pipe diameter up to 1m

  • Suitable for very low concentrations of materials.

  • Ceramic coating prevents sensor wear for long-lasting durability.

  • Accurate real-time measurement of dust, powders, and granules.

  • Easy installation and integration into existing systems.


With its focus on precision and durability, PicoFlow is ideal for industries requiring reliable measurement of low-volume material flows.

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M-Sens

The M-Sens product range delivers real-time, precise moisture measurement solutions for dry bulk solids. These robust sensors are designed for installation on conveyor belts, screw feeders, and hoppers, ensuring optimized material handling and processing.

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M-Sens WR3: A high-frequency sensor for continuous residual moisture measurement in dry bulk solids.

  • Measures up to 85% moisture content.

  • Abrasion-resistant ceramic design.

  • Operates at temperatures up to 190 °C.

  • Reliable penetration for accurate readings.


M-Sens 3: An integration of microwave moisture measurement with additional features for enhanced process control.

  • Continuous moisture measurement with high accuracy of 0.1%.

  • Integrated temperature monitoring.

  • Flow detection for material handling optimization.

  • Durable and abrasion-resistant design.

 

M-Sens NIR: A contactless, non-destructive moisture measurement sensor using NIR spectroscopy.

  • Provides accurate online moisture measurement of 0-90%.

  • Deeper penetration into bulk material for reliable data.

  • Ideal for diverse materials in production lines.


M-Sens 2:  A microwave sensor for reliable residual moisture measurement.

  • High-accuracy moisture measurement with 0.1%.

  • ATEX certified and good for temperature up to 120°C

  • Integrated temperature and flow detection.

  • Abrasion-resistant for long-term use.

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